Battery Recycling ERP

Close the Loop. Recover Value. Stay Compliant.

End-to-end battery recycling, second-life pack creation, compliance management, and traceability platform integrated directly into Uveous ERP.

End-to-End Traceability 100% Tracked From collection to resale

10 Recycling Modules Fully Pre-Config Compliance, sorting & teardown

CPCB Compliance Ready Audit Ready E-manifests & forms prebuilt

Second-Life Recovery ₹8-15L / Mo Average customer recovery

Track every battery, module, cell, and kilogram from collection to resale through one connected platform.

The Battery End-of-Life Crisis

No Closed Loop

Batteries leave the fleet and disappear into the grey market with zero traceability or OEM callbacks.

Hidden Revenue Loss

Reusable cells and modules remain unmonetized due to a lack of rapid resistance and voltage grading systems.

Regulatory Risk

Manual CPCB filings, form submissions, and hazardous waste manifests tracking create massive audit exposures.

No Serial Traceability

Operators cannot trace field-failed packs back to original cell batches, solder operators, or supplier lots.

Fragmented Operations

Collection, sorting, discharging, dismantling, and testing behave as disconnected tasks with separate data logs.

Scrap Pricing Disputes

Lack of integrated weighbridge data and chemistry-based metal values causes margin leakage during raw scrap buying.

One Integrated Recycling Loop Process Workflow

1. Collection & Intake

2. Sorting & Discharge

3. Dismantling & Grading

4. Second-Life Assembly

5. Sales & Compliance

6. Revenue Recovery

Collection & Intake: Integrates with weighbridges to register scrap receipts. Raw weights are verified against manufacturer serials and scrap purchase order logs.

10 ERP Recycling Core Modules

Scrap Procurement

Weighbridge APIs
Scrap Inward GRN
Chemistry Price Indexes

Intake & Sorting

OCV voltage sorting
IR verification tools
Triage decision engine

Safety Discharge

Station state logs
Discharger kWh recover
Hazmats heat sensors

Teardown Dismantling

Part barcode matches
Carbon block packing
Waste type cataloguing

Advanced Cell Grading

Capacity validation
Cell classification A-D
CSV bulk import tests

Second-Life BOM

Genealogy tracking
Secondary pack testing
Potting certifications

Material Yield Output

Black mass allocation
Metal yield indexes
Refined selling logs

CPCB compliance

Hazard waste manifests
Form 1 / EPR returns
Auto audit logs ready

Traceability Center

BMS histories link
Chain of custody logs
Genealogy exports

Analytics Dashboard

E-Waste ratio trends
Grade count analytics
ROI margins tracker

Every Battery. Every Cell. Every Event.

INTERACTIVE GENEALOGY WORKFLOW TRAIL (Pack #RC-PACK-29381)

1. Received

2. Sorted

3. Discharged

4. Dismantled

5. Graded

6. Second-Life Pack

7. Sold

Event State: Second-Life Pack Assembly (WO #WO-REC-9032)
• Operator: Ramesh Dev
• Active components: 16x Grade A cell cores (mapped back to original battery VIN #IN-9382103)
• BMS Assembly: Re-certified Smart BMS board serial BMS-9032 (passed CAN interface checking)
• GENEALOGY VALIDATION: All Cell IDs mapped back to the origin collection invoice (#GRN-REC-2831). Output certificate generated.

Convert Waste Into Revenue

Graded Cell Marketplace: Integrated e-billing for Grade A cells (second-life EVs) and Grade B cells (static solar ESS).

Second-Life Pack Builder: Rebuilt battery packs linked to the original cell barcodes.

Genealogy Tracking: Automated genealogic logs tracing replacement cell counts.

QC Certification: Automatic parameter generation validating warranty limits.

Compliance & EPR Control

CPCB E-Manifests: Generates mandated Form 1 listings, toxic waste disposal certificates, and EPR audit histories.

Weighbridge Validations: Zero manual overrides allowed for intake weights.

Hazard Hold Blocks: Shuts down dismantling queues when thermal readings exceed safety parameters.

Regulatory Roles: Segmented portals restricted solely for Compliance officers.

Executive Business Value & ROI

₹8–15 Lakh

Monthly Revenue Recovery

60–80%

Reduce Manual Effort

100%

Manifest Compliance Rate

3–6 Month

Rapid ROI Payback Window

Native Ecosystem Integration Map

Built right inside the Uveous ERP core database framework. No external sync. No API delay. One database.

Warehouse & Inventory Accounts Payable Production BOM Battery Passport Sales Invoicing BMS repairs repository

Ideal Customer Sectors

Two-Wheeler OEMs

E-Rickshaw OEMs

EV Fleet Operators

Pack Assemblers

Authorized Recyclers

Ready to Close the Loop?

Schedule a live demonstration of the complete recycling workflow from weighbridge receipt through second-life battery sales and compliance reporting.