Battery Manufacturing ERP
End-to-end control from raw cell procurement to field warranty returns through a single connected platform designed specifically for lithium battery pack manufacturers.
End-to-End Manufacturing Workflow Diagram
Key Business Challenges Solved
No Component Traceability
Standard ERP systems fail to trace cell batches down to individual pack levels. Uveous matches cell serial arrays to packed serial IDs automatically.
Paper-Based Quality Control
Ditch notebooks. Cells undergo OCV testing, IR validation, and weld resistance diagnostics using direct digital entry terminals.
Zero WIP Visibility
Track batteries moving through cell sorting, busbar welding, programming, and thermal potting in real-time step maps.
No Warranty Cost Visibility
Know exactly which components cause warranty repairs. Log replacement parts back to original cell batch origins.
Interactive Battery Trace Lifecycle Timeline
12 ERP Core Modules
Procurement
- Purchase Orders management
- Vendor Evaluation matrices
- Goods Receipt Notes (GRN)
- Automatic 3-Way Match validation
Incoming IPQC
- Cell OCV Testing records
- Internal Resistance logging
- Volumetric capacity sampling
- Acceptance criteria compliance
Warehouse & Inventory
- Barcode-based inventory controls
- Batch & Lot tracking capability
- Enforced FIFO rules matching
- Stock level notification flags
Production
- Multi-level BOM Management
- Work Orders dispatch queues
- Cell-to-Pack welding trace
- Line balancing efficiency rates
WIP & Barcode Tracking
- Floor stations status tracking
- Scan-based stage checkpoints
- Operator accountability records
- BOM material routing locks
In-Process & Final IPQC
- Acoustic Weld Inspections
- BMS parameters upload checks
- Silicon fill & potting seals
- Final electrical testing logs
Sales & Dispatch
- GST-compliant Invoicing
- Government E-Invoice API
- Shipping & dispatch trails
- Instant warranty activation
Warranty Register
- Serial-level warranty bounds
- SOH degradation timeline
- Charge cycle histories
- OEM policy tracking rules
Field Service & CRM
- Central complaint logs
- Service Tickets creations
- Technician digital job cards
- Customer signatures e-logs
Return-To-Centre (RTC)
- Intake diagnostics check-in
- Component teardown status
- Scrap & reuse designations
- SLA repair sheet routing
Cost Analysis
- Spares repair expense tracks
- Warranty cash liability charts
- Vendor returns claims
- Production margin evaluations
Scrap & MRP
- Component scrap reports
- Material replenishment flows
- Production forecasts
- BOM utilization statistics
Procurement & Incoming Cell Quality Controls
Core Procurement Features
Incoming Cell Quality Parameters
Uveous digitizes the QC floor. Operators scan and samples are validated against tolerances:
Production Management & WIP Welding Flow
Pack Manufacturing Sequence
Map sub-components (cells, busbars, sensor tape, potting silicon, custom BMS) per segment.
Tracks exact weld positions, matching the serial list of LFP cells to the battery shell barcode.
Audits actual vs planned consumption to identify solder scrap or cell damage instantly.
Warranty & Field Service CRM
Return-To-Centre (RTC) Stages
Executive Warranty Cost Analytics
If repair costs exceed 60% of original raw cell bill-of-materials, the system rejects repairs and triggers replace authorization.
Traceability Center Explorer
Why Uveous ERP for Battery Manufacturers
Purpose-Built for India
Complies with Indian tax codes, E-Invoicing systems, landed customs allocations, TDS, and GST collections pre-integrated.
Battery Manufacturing Expertise
Pre-configured data registers for OCV limits, internal resistance sorting, weld QC checklists, and RTC components teardown logs.
20+ Years ERP Experience
Backed by decades of industrial manufacturing software experience, ensuring zero downtime and offline data persistence locks.